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Here are some photos and text on building my 12.5 f/6 Dobsonian

This was my first effort to build a telescope or really any precise wood working project.  The first piece of business was ordering a mirror.  I ordered a Swayze 12.5" f/6 mirror.  Steve's mirrors are excellent and I'd highly recommend them to anyone.  He makes mirrors from this size to very large (30" plus).  

I began in December 1999 and achieved first light in March 2000.  The process took approximately three months of sometime long hours in the evenings and on the weekends.  Below is a rough draft of some of the major components of my Dobsonian telescope.  I don't seem to have many digital photographs of my  upper cage.  Please feel free to drop me an e-mail if you have any questions or comments on this site or about telescope making.  I'd be glad to offer any help I can.  After-all I learned a lot from other web sites from ATM'ers!

  

Mirror_Cell_1.jpg (67889 bytes)   Then next order of business was to design a mirror cell on cardboard (full scale), and contract the welding work out to an experienced professional.  The result was fantastic.  (click to enlarge)

 

Mirror_Cell_2.jpg (75563 bytes)   Here is the mirror cell with the mirror sling installed.  Note the sliced bolt to tighten the sling? (click to enlarge)

 

Mirror_Cell_3.jpg (46718 bytes)   When I place the mock mirror in the mirror cell, it all fits just like on the drawing board!  Whew! (click to enlarge)

 

Mirror_Cell.jpg (47224 bytes)   Finally, after building my mirror box, I install the mirror cell.  This cell creates a lot of strength, and also ensures that I have a very square mirror box.  Square is essential here.  (click to enlarge)

 

Bearings_Cut.jpg (37269 bytes)   One of the most difficult part of making my Dobsonian telescope was cutting the bearings for the sides of the mirror box.  I almost burned out my Porter-Gable router!  Go slow and be accurate.  No room for error here.  (click to enlarge)

 

Mirror_Bearings.jpg (23605 bytes)   Attach the bearings to the mirror box and it starts to look like a telescope for the first time!  (click to enlarge)

 

Rocker_Sides.jpg (40650 bytes)   The sides of the rocker box have to have side arcs cut to match the bearings.  I cut the side arcs than matched the two sides up and cut the height and width.  I wasn't interested in cutting the arcs again.

 

Rocker.jpg (36199 bytes)   The rocker box was the next task to tackle.  The key here for me was making sure that I had the two sides arcs for the bearings cut exactly the same.  Also you need to be square so you're mirror box doesn't rub when you set it inside.  (click to enlarge)

 

Rocker_back.jpg (27665 bytes)   Here is the back of the rocker box.  I add the small strip of the back wall after I figure out how much clearance I need.  Remember you have Teflon sitting in the groves cut in the rocker box to hold the bearings.  (click to enlarge)

 

Mirror_Rocker_Boxes.jpg (40506 bytes)   Put the mirror box inside the rocker box and you are getting closer to being done!  Check how much clearance you have in the movement.  I believe I had to take apart my rocker box to add some height so the mirror cell wouldn't scrape.  (click to enlarge)

 

Lower_Connectors.jpg (17209 bytes)   Here is a picture of the lower truss tube connectors.  Between the split of the wood blocks, I've inserted a spring that forces the two blocks apart when the black knobs are unscrewed. (click to enlarge)

 

Top_Routed.jpg (45676 bytes)   You have to have a cover to protect the mirror.  Make it circular.  Then it won't fall through the opening (tip from the Berry/Kriege, The Dobsonian Telescope book).  I've routed a lip in the bottom of my cover to give it a nice fit and to keep it from sliding around.  It works like a charm!  (click to enlarge)

 

Mirror_Lid.jpg (56908 bytes)   Here is one of the things I really like to do when building a telescope.  I add an antique handle or piece to the "high-tech" telescope.  In this case, I added a beautiful brass drawer handle as the handle for the cover.  Nice touch.  (click to enlarge)

 

Mirror_Lower_Top.jpg (40958 bytes)   Here is a top-view of the mirror box with the lower truss tube connectors and bearings in place.  (click to enlarge)

 

Azimuth.jpg (54655 bytes)   After all the hard work, the rocker box ground board is a piece of cake.  Remember to place the Teflon pads over the feet.  The spacing of the feet affect the stability of the telescope as well as the smoothness of the azimuth bearing.  (click to enlarge)

 

Scott_Dob_Uppercage.jpg (46322 bytes)   Here I am beside my mostly completed Dobsonian holding my unfinished upper cage.  I still need to install the focuser board, Kydex barrier, and mount for my finder scope and Telrad.  (click to enlarge)

 

Dob_Hancock.jpg (99980 bytes)   Once the telescope is all put together, the length is tested, and the finish is applied, and applied....and applied, you can add the other accessories.  In this picture taken at OMSI's Camp Hancock in NE Oregon's desert, you can see the plow handles that I use to move the telescope around.  I highly recommend using pneumatic tires.  They go smoothly over any terrain!